Low-Smoke Zero-Halogen (LSZH) compliance in the construction & infrastructure industry
Modern buildings, tunnels, stations and data centres are packed with copper and fibre that must carry power or data long after an emergency starts—yet must not feed the flames or fill escape routes with corrosive, blinding fumes. LSZH (also written LSFH, LS0H or FRNC) technology addresses that need by replacing PVC and other halogenated polymers with highly-filled polyolefins that generate < 0.5 % hydrogen-halide acid and only a thin, translucent smoke when they burn.
| Property | International test & limit | Why it matters |
| Halogen acid gas |
IEC/EN 60754-1 ≤ 0.5 % HCl by mass; IEC/EN 60754-2 pH ≥ 4.3 & conductivity ≤ 10 µS mm⁻¹ |
Prevents toxic, corrosive fumes that attack lungs, steel and electronics. Eland Cables |
| Smoke density | IEC/EN 61034-2 ≥ 60 % light transmission in the 3 m cube |
Maintains visibility in corridors and plantrooms. ecatalog.corning.com |
| Flame spread |
IEC 60332-1-2 (single cable) and -3-24/25 Cat. C or A for bunched cables |
Stops fire running along containment systems. ecatalog.corning.com |
Because “LSZH” is chemistry-centric, every region then adds a building-code layer that scores how the finished cable behaves in a furnace. In the EU that layer is the Construction Products Regulation (CPR).
| Euroclass | Heat release (HRR) | Typical LSZH target | Smoke / droplet / acidity suffix* |
| B2ca | Very low HRR | Backbone fibre, safety circuits in public buildings | s1a d1 a1 (low smoke, no flaming droplets, acid-free) |
| Cca | Low HRR | General power & data in commercial premises | s1 d1 a1 |
| Dca / Eca | Medium / basic | PVC or PVC-LSF blends | – |
*Suffix format: s (smoke), d (droplets), a (acidity). Example: B2ca-s1a,d1,a1 = best-in-class LSZH.
System 1+ Euroclasses (Aca–Cca & B2ca) also impose annual factory audits and random fire tests, so specifiers should demand the manufacturer’s Declaration of Performance (DoP) number on every drum.
| Vertical | Rule or spec that calls up LSZH | Example requirement |
| Rail & metro | EN 45545-2 (EU), NFPA 130 (US) |
HL1-HL3 / R22-R24 materials must be halogen-free, low smoke and self-extinguishing. Sab CableSAB Cable |
| London Underground | LU Std 1-085 “Flammability, smoke & fume” |
Zero-halogen cables only; additional “flaming-debris” test. Power and Cables |
| Road tunnels & stations | NFPA 502, national tunnel codes |
LSZH control and comms cables for ventilation, lighting, SCADA loops. na.prysmian.com |
| Data centres | TIA-942-B “fire safety” note† |
Halogen-free recommended in white-space and UPS rooms. |
| Hospitals & airports | Local fire orders + insurer clauses | B2ca-s1a,d1,a1 LSZH for essential services. |
| Layer | Preferred materials | Contribution to compliance |
| Conductor | Solid Cu (class 1/2) or fine-stranded Cu (class 5) | Unaffected by LSZH chemistry; easy to terminate. |
| Insulation | XLPE, XLPO, HFFR polyolefin |
Thermoset char limits flame & smoke; halogen-free backbone. |
| Screen / armour |
Al/poly foil + tinned-Cu braid; steel wire armour for power |
Maintains EMC and impact protection without PVC bedding. |
| Outer sheath |
HFFR LSZH for indoor; LSZH-PUR blends for UV & oil-exposed rail/tunnel runs |
< 0.1 % halogen, Limiting Oxygen Index ≥ 30 %. UL Solutions |
The key is high mineral-hydroxide filler (ATH or MDH). At ≈65 wt % the compound releases water at 200 °C, cooling the flame while the polymer chars rather than drips, so heat-release stays inside the B2/Cca envelope.
| Family | Euroclass options | Typical application |
| RZ1-K / NHXH enhanced LSZH power | B2ca-s1a,d1,a1 (≤ 240 mm²) | UPS, fire pumps, riser feeds (≤ 1 kV) topcable.com |
| Fire-resistant LSZH (NHXH FE180/PH120) | B2ca + PH60/PH120 | Alarm, emergency lighting, voice evac—keeps working 120 min. |
| Backbone fibre, Cat-6A & SPE | B2ca-s1a,d1,a1 | 10 Gb/s risers, FTTH riser cables, PoE++ CCTV Belden |
| Railway SABIX®, Belden rail-Ethernet | EN 45545-2 HL1-3 + NFPA 130 | Passenger coaches, wayside signalling Sab CableBelden |
| Tunnel “TSF” control cable | NFPA 502 / LU 1-085 | Vent-fan motors, PLC loops in road/metro tunnels. |
LSZH compliance is not just a material claim; it is a stack of chemical, smoke and heat-release tests (IEC 60754 & 61034, IEC 60332) tied to project-specific regulations such as EU CPR Euroclasses, EN 45545-2 or NFPA 130. By demanding the right Euroclass suffix, inspecting the manufacturer’s Declaration of Performance, and matching cable families—power, data, fire-resistant—to their installation zones, designers can ensure that the critical wiring in buildings, tunnels and transport infrastructure will protect occupants, preserve equipment and satisfy regulators when every second counts.